Annual Report 2002: Kajima corporation
RESEARCH & DEVELOPMENT:R & D  
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RESEARCH & DEVELOPMENT  R & D fig. Recycled aggregate concrete
 
Recycled aggregate concrete for within-site recycling Photo Recycled aggregate concrete for within-site recycling

Ongoing research and development is essential to corporate growth and development. The Kajima Technical Research Institute, the relevant head office divisions, and the operating divisions are cooperating to develop new technology that will both enhance the Company's capacity to compete in securing contracts and revenues, and contribute to the creation of a truly comfortable environment for humanity.

In 2001, the first year in the Company's Next Three-Year Plan, R&D and its efficient promotion were emphasized. Research topics were selected by assessing priorities, with emphasis placed on fields of research that respond to market needs, and economies were achieved by pursing efficiency in R&D. The technical development topics identified for 2001 totaled 167, and investment in research was 12.0 billion, equivalent to 0.77% of net sales.

In the current tough business environment, Kajima has made contributing to winning and growing contracts and reducing construction costs the focus of its R&D, and has selected urban redevelopment, the environment, building renewal, and housing as the market sectors on which it will focus.

The Company is engaged in new R&D endeavors, and has placed its emphasis on technology associated with reducing construction costs, irrespective of whether that relates to new or traditional market sectors. In relation to the environment, as well as addressing global environmental problems, Kajima is engaged in a wide spectrum of activity, from environmental conservation to environment creation. Markets with considerable potential are those of building renewal and life-cycle engineering (LCE). R&D work is also being pursued in these areas.

Major recent outcomes of the R&D program include the asphalt facing construction method; high-performance, light-weight concrete; longevity agents for concrete structures (creation of a high- performance repairing product, high-durability concrete); LCE technology (earthquake risk assessment, a building renewal optimization system, deterioration assessment); environmental technology (contaminated soil remediation, magnetic shields); effective use of construction and industrial waste; condensation prevention and moisture control systems; the frame construction method for free-plan high-rises; refractory technology; in situ seismic isolation construction methods; vibration control structures; and assessment of earthquake-proofing performance for underground structures.

The following are the main technical development outcomes achieved in 2001.

 
 
Predicting global environmental conditions Photo
Predicting global environmental conditions

Predicting Global Environmental Conditions

 
 

Much attention is being paid to global warming. Two popular approaches to alleviating the problem are the construction of wind power generation facilities and greening urban areas. Kajima's computer modeling technology draws for its inputs on generally available topography and land use data and high-altitude meteorological data, and uses numerical simulation to predict in three-dimensional virtual space wind speeds, temperature, and humidity around the globe. The technology is currently being used in a number of applications, including predicting the inhibitory effect of urban greening on heat islands caused by impervious pavements, and the selection of sites for wind power generation plants. It has many other potential applications in urban planning, environmental assessment, predicting drift of suspended solids on the ocean surface, forecasting dispersal of atmospheric pollutants, and in windbreaks.

 
 
 

Recycled Aggregate Concrete for Within-Site Recycling

 
 

Kajima is developing a method of recycling crushed concrete generated in the course of dismantling buildings, known as the Within-Site Recycling System. The system makes it possible to do everything on a construction site, from process recycled aggregate, to manufacture and use recycled concrete. The examples (see page 16) depict the use of recycled concrete as a non-structural material, in which recycled coarse aggregate is used for pre-packing and set with mortar injected by guide tube. The use of the Within-Site Recycling System reduces the environmental burden associated with the transportation process, and enables effective use of recycled aggregate as a resource. Kajima will now focus on expanding its application of the system.

 
 
Fire intumescent sheet Photo
Fire intumescent sheet

New Fireproofing Method

 
 

In conjunction with SK Kaken Co., Ltd., Kajima has developed a new method of fitting refractories to protect steel beams from fires. Kajima has developed the thinnest ceramic refractory cladding in Japan. It is a non-heated foaming product for steel beams. The material is 10 millimeters thick and can withstand fire for up to an hour. The Company has also developed 3-millimeter-thick fire intumescent sheets that, when fitted to steel columns, will withstand fire for an hour. Intumescent sheets are easy to fit, and give a clean finished surface. They are an innovative new technology for fireproof cladding.

 
 
Composite steel-concrete bridge Photo
Composite steel-concrete bridge

Composite Steel-Concrete Bridges

 
 

In recent years, there has been growing interest in the cost reduction and energy conservation potential of composite steel-concrete structures. Composite structures that combine and retain the unique properties of both steel and concrete have been successfully applied in reducing the weight of spans in bridges. There are many composite structure options, but steel-concrete has been used in composite truss bridges. These are structures in which the web of a concrete box girder bridge is replaced with steel trusses. Kajima has developed a new, synthesized structure of steel and concrete for the panel point section of composite truss bridges, and has applied it in the main structure of the Kinokawa Bridge. A full-scale model of the panel point section was tested using repeated applications of load to confirm safety and durability.

 
 
Frequency selective electromagnetic shielding film Photo
Frequency selective electromagnetic shielding film

Frequency Selective Electromagnetic Shielding Film

 
 

Technologically advanced offices make growing use of equipment for transmitting information using radio waves, such as in the case of a wireless local area network (LAN). Associated with the use of radio waves, however, are faults in transmission arising from interference, and leakage of information. The electromagnetic environment has therefore become an important topic. Kajima has developed a frequency selective electromagnetic shielding film to provide a better environment for information transmission. The film can be applied to window glass with no loss of visibility, and will screen out only a selected band of radio frequencies. Kajima is also in the process of developing concrete with electromagnetic shielding properties, and the two technologies will make the construction of electromagnetically shielded buildings very simple.

 
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